Detailed Configuration
Specification No.: SDZHLB–1000
HEZE ZHENHUA MACHINERY MANUFACTURING LIMITED COMPANY
Model: LB1000
Type: Modular design, easy assembly and disassembly, batch type, fully computer-controlled
Rated Capacity: 60–80 t/h
Mixing Capacity: 1000 kg per batch
Operating Voltage: 380V/220V, 50Hz
Operation Modes: Automatic / Semi-automatic / Manual / Full computer control
Installed Power: ~230 kW
Capacity: 9.5 m³
Quantity: 4 bins
Type: Belt feeder
Capacity: 0–50 t/h
Belt Width: 500 mm
Quantity: 4 units
Motor Power: 3 kW
Model: ZF18–50
Quantity: 1 unit (installed on sand bin)
Type: Three-point idler, trough frame
Capacity: 120 t/h
Belt Width: 650 mm
Motor Power: 4 kW
Type: Three-point idler, trough frame
Capacity: 120 t/h
Belt Width: 650 mm
Motor Power: 4 kW
Type: Inclined rotary counter-flow drum (insulated with stainless steel outer cover)
Output:
Moisture 3%, discharge temp. 150°C → 80 t/h
Moisture 5%, discharge temp. 150°C → 60 t/h
Drum Size: φ1540 mm × 6500 mm
Motor: 5.5 kW × 4 units
Drive: Friction drive
Temperature Measurement: At drum outlet (controls fuel feeding based on temperature)
Model: FRD‑TR1000
Max Output Power: 6.5 MW
Max Gas Consumption: 670 m³/h
Turndown Ratio: 1:6
Main Fuel: Natural gas
Fuel Valve Diameter: DN100
Flame Length: ~2.5 m
Flame Diameter: ~0.8 m
Flame Temperature: ~1800°C
Combustion Efficiency: >99%
Power Consumption: ≤15 kW
Compressed Air Consumption: ≤1 m³/min
Matching Plant Capacity: 80 t/h
Type: Vertical double-chain bucket elevator, gravity discharge
Capacity: 120 t/h
Motor: 11 kW
Type: Four-deck inclined vibrating screen, high‑strength manganese steel mesh
Capacity: 90 t/h
Motor: 2.6 kW × 4P × 2 units
Housing Size: 1410 mm × 3670 mm × 960 mm
Standard Mesh Sizes (mm): 5×5, 10×10, 15×15, 26.5×26.5
Special mesh sizes available upon request
Equipped with vibration‑damping device at frame connection
Type: 4-compartment bin with overflow and waste discharge ports
Total Capacity: 18.5 m³
Equipped with level sensors
Discharge gates designed for high‑accuracy aggregate weighing
All weighing systems use three‑point load cell measurement with automatic correction and dynamic compensation.
Range: 1–2000 kg
Hopper Volume: 1.4 m³
Range: 0.1–300 kg
Hopper Volume: 0.15 m³
Range: 0.1–300 kg
Hopper Volume: 0.25 m³
Conveying: Discharge device + screw conveyor
Type: Twin‑shaft compulsory batch mixer
Capacity: 1000 kg per batch
Motors: 22 kW × 2 units
Materials:
Mixing blades & liners: High‑chromium cast iron
Mixing arms: High‑chromium cast steel
Type: Vertical cylindrical silo
Volume: 25 m³
Quantity: 1 unit
Screw Conveyor: 1 unit (2.2 kW)
Filler Return Screw: 1 unit (4 kW)
Type: Screw type, air‑cooled
Air Displacement: 1 m³/min
Pressure: 0.8 MPa
Power: 7.5 kW
Quantity: 1 unit
Type: Double‑cylinder cyclone
Size: φ1100 mm × 3060 mm × 2
Efficiency: >80%
Type: Pulse jet
Filter Bags: 360 pcs
Filter Area: 360 m²
Efficiency: 99.5%
Height: 7.5 m
Filler Return Screw: 1 unit (4 kW)
Air Volume: 19,640–36,140 m³/h
Air Pressure: 3156–2156 mmH₂O
Motor: 45 kW
Quantity: 1 unit
Size: 400 mm × 1900 mm × 2200 mm
Equipped with heating & cooling air conditioner
Type: Piano‑type, fully enclosed
Operating Temperature: 5–35°C
Humidity: 20–70%
Modes: Manual / Semi‑automatic / Fully automatic
Main Functions:
Input various mix recipes
Automatic adjustment and precise weighing
Real‑time sensor feedback and system control
Display of discharge, weighing, and temperature data
Long‑term data storage (up to 5 years)
Color display with dynamic plant simulation
Power cables: VV type
Scope: Control room to all plant components
Print mixing date, time, finished product temperature, actual mix gradation
Print daily production data
Operating Temperature: 5–35°C
Humidity: 20–70%
Asphalt Tank: 50T × 1 (tank‑within‑tank design)
Standard plant color: Grey
Dust collector: Silver white
Custom colors available upon request
Items to Be Supplied by the User
Power cables required from the transformer to the control room shall be provided by the customer. Reference cable specifications can be supplied upon request.
Lubricating oil, grease, and hydraulic oil required for the equipment.
Materials for foundation construction, including sand, stone, and cement.
The power system shall adopt a single‑circuit three‑phase four‑wire supply. Any special requirements must be specified in the contract.
Lightning rod to be supplied by the user.
FRD‑TR Series Natural Gas Burner Configuration List
Quantity: 1 unit
Note: Manufactured by Furuidar
Model: HH‑Z1
Quantity: 2 sets
Note: Honeywell UV sensor
Quantity: 1 set
Model: HGD‑20
Quantity: 1 set
Note: Manufactured by Furuidar
Quantity: 1 set
Note: Huayi actuator
Quantity: 1 pc
Note: Manufactured by Furuidar
Quantity: 1 pc
Note: Hugong Valve
Quantity: 2 pcs
Note: Hugong Valve
Quantity: 1 pc
Note: Hugong Valve
Quantity: 1 pc
Note: Hugong Valve
Quantity: 1 pc
Note: Hugong Valve
Quantity: 1 pc
Note: Hugong Valve
Quantity: 1 pc
Range: 0–40 kPa
Quantity: 1 pc
Note: DUNGS (Germany)
Range: 0–20 kPa
Quantity: 1 pc
Note: DUNGS (Germany)
Range: 0–20 kPa
Quantity: 1 pc
Note: DUNGS (Germany)
Range: 0–1 kPa
Quantity: 1 pc
Note: DUNGS (Germany)
Range: 0–1 MPa
Quantity: 1 pc
Note: Danfoss
Model: FRD‑BMC‑3
Quantity: 1 unit
Notes:
Siemens PLC
Omron intermediate relays
Schneider low‑voltage components
Delta touch screen
Quantity: 1 pc
Note: Manufactured by Furuidar
Quantity: 1 pc
Note: Manufactured by Furuidar
Type: PT100
Quantity: 1 pc
Quantity: 1 unit
Quantity: 1 set
Main Suppliers of Key Outsourced Components for the Asphalt Mixing Plant
1. Control System
Schneider Electric
Chint
2. Drying System
Oil Burner: Wuhan Furuidar
Coal Burner: In‑house manufactured
3. Screening System
Screen Mesh: Beijing Hongxing Screen Mesh
4. Weighing System, Hot Aggregate Storage Bin & Main Tower Structure
Pneumatic Components: Shanghai Xinyi
Sensors: Ruima
5. Reducers and Bearings
Reducer: Changzhou, Jiangsu
Bearings: Timken
6. Dust Removal System (Secondary Baghouse System)
Filter Bags: Hebei Huanke
7. Asphalt Heating & Conveying System
Asphalt Tank: Wucheng, Shandong
Main Electrical Power Specification List for the Asphalt Mixing Plant
Vibrator — 1.1 kW × 1 = 1.1 kW
System: Cold Aggregate Supply System
System: Cold Aggregate Supply System Gear Motor — 3 kW × 5 = 15 kW
System: Cold Aggregate Supply System
Gear Motor — 5.5 kW × 2 = 11 kW
System: Cold Aggregate Supply System
Gear Motor — 5.5 kW × 4 = 22 kW
System: Drying Drum System
Gear Motor — 15 kW × 1 = 15 kW
System: Hot Aggregate Elevator System
Linear Vibrating Screen — 3.7 kW × 2 = 7.4 kW
System: Screening System
Gear Motor — 22 kW × 2 = 44 kW
System: Weighing & Mixing System
Elevator — 11 kW × 1 = 11 kW
System: Filler Supply System
Main Induced Draft Fan — 45 kW × 1 = 45 kW
System: Dust Collection System
Burner — 15 kW × 1 = 15 kW
System: Ignition & Fuel System
Asphalt Pump — 7.5 kW × 1 = 7.5 kW
System: Asphalt Supply System
Asphalt Pump — 11 kW × 2 = 22 kW
System: Thermal Oil Heating System
Asphalt Supply System Circulation Pump — 2.2 kW × 1 = 2.2 kW
System: Thermal Oil Heating System
Oil Injection Pump — 2.2 kW × 1 = 2.2 kW
System: Thermal Oil Heating System
Oil Transfer Pump — 0.75 kW × 1 = 0.75 kW
System: Thermal Oil Heating System
Burner Blower — 2.2 kW × 1 = 2.2 kW
System: Thermal Oil Heating System
Total Installed Power: 223.35 kW
Special Tools Supplied with the Asphalt Mixing Plant
Double‑Ended Box Wrench Set (8 pcs) — 1 set Double‑Ended Open‑End Wrench Set (8 pcs) — 1 set
Adjustable Wrench 36 × 300 mm — 1 pc
Adjustable Wrench 55 × 450 mm — 1 pc
Wire Cutter (200 mm) — 1 pc
Pipe Wrench 45 × 350 mm — 1 pc
Flat File 250‑II — 1 pc
Slotted Screwdriver 200 × 8 mm — 1 pc
Phillips Screwdriver 200 × 8 mm — 1 pc
Electrician’s Screwdriver 100 × 5 mm — 1 pc
Machinist Hammer 0.5 kg — 1 pc
Octagonal Hammer 8.2 kg — 1 pc
High‑Pressure Grease Gun — 1 pc
Oil Can (1 kg capacity) — 1 pc
Note: Due to equipment and technology upgrades, the final product may differ from the images shown. Please refer to the actual product provided by the manufacturer.